Biref Information of Stellite Alloy 6 (Stellite 6)

The professional Stellite Alloy manufacturer – Shenyang Top New Material Co.,Ltd, since its inception in 2001, and after many years of development and growth, the company is now playing a leading role in stellite alloy manufacture industry in China.

Stellite Alloy 6 is the most widely used cobalt base alloy and exhibits good all-round performance. It has excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range, and retains a reasonable level of hardness.

Particular attributes are its outstanding self-mated anti-galling properties (which result in its wide use as a valve seat material), its high temperature hardness, and a high resistance to impact and cavitation erosion.

The alloy is ideally suited to a variety of hardfacing processes. It has less tendency to crack than Stellite 12 in multiple layers, but is more wear resistant in abrasion and metal-to-metal or galling conditions. It can be turned with carbide tooling. Stellite 6 is used on valve seats and gates; pump shafts and bearings, erosion shields and rolling couples. It is often used self-mated.

We sincerely hope you can continue to support us in future, provide good advises for our developing. Click Stellite Alloy 20 for further more information.

Many Advantages of Cobalt Alloy

Shenyang Top New Material Co.,Ltd has almost 20 years producing experience for Cobalt Alloy and 10 years exporting experience served satisfied customers in over 50 countries.

We produce high temperature Superalloy Cobalt Valve Balls and Valve Seats with high precision.
Cobalt Chrome Alloy valve balls and seats are produced with cast and metallurgic powder process.
We melt good quality Co-based Alloy Castings with Vacuum Furnaces and Induction Furnaces.
We can cast and machine the hard Cobalt-based Alloy Castings as per the drawings.
We would like to help select suitable Co-based Alloy Grade as per your specific working condition.

Heat Resistant

Castings

Heat-Treatment Fixture

Wear Resistance

Castings

Cement Mill Liner
Radiant Tube Coal Mill Liner
Furnace Roller Mine Mill Liner
Cooler Plates For Cement Plant High Cr Casting
Spray Nozzles Ni-Hard Casting
Melting Pot Castings Cr-Mo Alloy Steel Casting
Slag Pot Castings High Mn Steel Casting

Featured

Product

Centrifugal Castings Wear-Resistant Steel Plate
Bolts For Mills & Crushers Chute Liner
Al & Copper Forgings

Ball Mill Lining

Sag Mill Lining

High Alloy Forgings Crusher Wear Parts
Ductile & Gray Iron Castings

Corrosion Resistant

Castings

Cobalt Alloy Castings

Special Alloy Surface Coating &

Overlay Weldings

Ni Alloy Castings
Heat-Treatment Furnaces Stainless Steel Alloy
Drilling Rigs Non-Ferrous Alloy (Al & Cu)

If you are looking for relative stellite alloy from China, cobaltalloy sincerely hope we can be your best choice! Let’ S work together to build a much brilliant future now!

Stellite Alloy with Various Grades

As a special engineering material, Stellite Alloy has been widely used. It has excellent performance in high temperature resistance, wear resistance, cavitation resistance and corrosion resistance, but the performance of alloys of different grades is also very different. Some grades of alloys are designed for a specific purpose. When used, the grades must be carefully selected to achieve superior performance. The main properties and uses of various types of stellite alloys are summarized as follows:

1. Stellite 7, 8, 21, 37, 208, 250 and 251

Reinforced with elements such as molybdenum, nickel and niobium, these seven alloys are all low carbon alloys. Although their room temperature hardness is low, it will be improved after cooling, and it has extremely high temperature corrosion resistance, thermal shock resistance, high temperature strength and best ductility. Commonly used in gas turbine blades, brass molds and extrusion dies, Stellite 208 is specifically designed for forging dies, Stellite 250 and 251 are used exclusively for various parts in the furnace.

2.Stellite Alloy 6 , 306, 506

These alloys have moderate carbon content (0.5%~1.6%) and are less ductile than stellite 7, 8 and 31. They are generally 1% at room temperature and have a slightly higher hardness (HRC 43), but they have good wear resistance and high temperature resistance. These alloys are used as castings and also have thermal shock resistance. Therefore, they can not only be used as sealing surfaces for steam valves and chemical valves but also parts for contact with hot steel and hot scissors. Stellite 306 is a cobalt-based tube wire commonly used to repair hard-faced coatings on parts subject to thermal shock and mechanical shock. Stellite 506 is also a cobalt-based tube filament with the same hardness as the stellite 6.

With rich experience, advanced technology, professional R&D team, we are one of the leading manufacturers of Cobalt Alloy, Stellite Alloy 12 , Cobalt Chrome Alloy. If you want to ask for further information, please feel free to contact us at any time.

Advantages and Features of Stellite Alloy 6

Shenyang Top New Material Co.,Ltd is a professional Stellite Alloy and cobalt chrome alloy manufacturer, due to good fame and sales channel, perfect products and services, we served satisfied customers in over 50 countries.

Advantages of Sytop Stelltie Alloy Valve Seat

With uniform and Compace Structure

No shrink, porosity ect defects

with better properties

stable quality from batch to batch

What`s the Feasures of Sytop Stellite Alloy 6 ?

1. High temperature resistance

The strength keeps stable up to 800℃ and it can even momentarily used at 1200℃.

2. Wear resistance

Due mainly to the unique inherent characteristics of the hard carbide phase dispersed in a

CoCr alloy matrix, it has exceptional wear and galling resistance.

3. Corrosion resistance

This exellent and lovely property allows this kind of material parts to be used in oil&gas, slurry, acid liquid and any other mediums.

During the past developed, we have got the support and care from customers and relative persons. That made our Stellite Alloy 3 company grown up very quickly. We sincerely hope you can continue to support us in future, provide good advises for our developing.

Stellite Alloy Using in Textile Industry Widely

As a matter of fact, the Viscose Staple Rayon Fiber Cutter Stellite Alloy Blade is one of the cobalt alloys. With special chemical composition, it is widely used in textile industry. We control the core technology to produce this kind of cutter blade through powder metallurgy. Corrosion resistance and wear resistance of this blade are better than other material. We have various specifications of stellite alloy blade which can be provided for customers according to their requirements.

It is known to us that stellite alloy blades are produced by a range of different processes, including wrought or hot forging, hard-faced deposit, powder metal, and finally, casting. It’s more difficult to machine and grind than a steel blade. Therefore, high-performance processing equipment and specialized machining tools are required. As usual, it is machined by grinding instead of cutting.

Sytop Stellite Alloy 3 applies to the production line which produces viscose staple fiber and we have built cooperation with several big manufacturers around the World. The cutter blades are consumable products and life-span is about half a month for each blade. we are more flexible and superior sales service. What’s more, free samples for customers that we supply can be tested. Our factory guarantees the high quality.

Sytop Cobaltalloy has been committed to researching and developing the Stellite Alloy 4 for more than 20 years. We can produce high quality cutter blade with powder metallurgy and control the cost to give a favorable price to our customers.

With excellent equipment, strong design capability, and a large production team, Sytop Cobaltalloy strives to achieve international standards and looks forward to growing together with all customers for a mutual benefit and a better tomorrow! If you are interested in us, please feel free to contact me at any time. In the meantime, you can click the link: www.cobaltalloy.net to get further information.

Sytop Stellite 12 (Stellite Alloy 12)

Stellite Alloy consist of complex carbides in an alloy matrix. Their exceptional wear resistance is due mainly to the unique inherent characteristics of the hard carbide phase dispersed in a CoCr alloy matrix.

Stellite Alloy 12 Saw tips are made of Stellite alloy in grade Co12,so the following information is all about Co12.

Stellite 12 can be considered as an intermediate alloy between Stellite 6 and Stellite 1. It contains a higher proportion of hard brittle carbides than Stellite6 and has enhanced resistance to low angle erosion, wear and severe sliding wear while maintaining reasonable impact and cavitation resistance. Stellite 12 is typically used to self-fit or run Stellite 6 or Stellite 1. Higher tungsten content provides better high temperature performance than Stellite 6, and can be used at temperatures up to about 700˚C.

Stellite 12 is typically used in cutting tools that need to withstand wear, heat and corrosion. Examples include industrial knives for cutting carpets, plastics, paper and synthetic fibers; and see the skills of the wood industry. It is also used in the beverage industry’s control panels, pump blades, bearing bushings and narrow neck glass mold plungers; and for surface hardening of engine valves, pinch rolls and rotor blade edges in the metalworking industry. Corrosion resistance The typical electrode potential in seawater at room temperature is approximately -0.3 V (SCE). Like stainless steel, Stellite 12 is primarily corroded by pitting mechanisms, rather than by general mass loss in seawater and chloride solutions.

We can manufacture Stellite Alloy 3 according to your drawings and demands. We can produce rectangular, triangle, specical-shaped saw tips .and we also can manufacture saw tips of U.S.A. standard and Europe standard.

Application Fields of Sytop Stellite Alloy

Shenyang Top New Material Co.,Ltd is a professional stellite alloy manufacturer, Stellite Alloy display outstanding hardness and toughness, and are also usually very resistant to corrosion.

Stellite Alloy 3 is a family of completely non-magnetic and corrosion-resistant cobalt alloys of various compositions that have been optimised for different uses. The alloy currently most suited for cutting tools, for example, is Stellite 100, because this alloy is quite hard, maintains a good cutting edge even at high temperature, and resists hardening and annealing. Other alloys are formulated to maximize combinations of wear resistance, corrosion resistance, or ability to withstand extreme temperatures.

Typically, a Stellite part is precisely cast so that only minimal machining is necessary. Stellite is more often machined by grinding, rather than by cutting. The alloys also tend to have extremely high melting points due to the cobalt and chromium content.

Typical applications include saw teeth, hardfacing, and acid-resistant machine parts.

Stellite has also been used in the manufacture of turning tools for lathes. With the introduction and improvements in tipped tools it is not used as often, but it was found to have superior cutting properties compared to the early carbon steel tools and even some high speed steel tools, especially against difficult materials such as stainless steel. Care was needed in grinding the blanks and these were marked at one end to show the correct orientation, without which the cutting edge could chip prematurely.

We support our customers to translate his idea to Stellite Alloy 12 product. Appreciate our designer and engineer, we can realize your design easily into actual parts in a short time. And our sales are trained to be with professional knowledge and good English speaking ability, you can always find us over the phone, through email or through online chat support services. Whatever questions you have, we will answer within 24 hours. That’s our guarantee.

 

Corrosion Resistance Material Sytop Stellite Alloy

The professional Stellite Alloy manufacturer – sytop owns its advantages in the industrial metal materials area. The company specializes in the R&D, manufacturing and sales of investment casting and powder metallurgy components made of Stellite alloy, Cobalt Chrome alloy. Founded in Year 2001, SYTOP has 16 years producing experience and 10 years exporting experience. Our solid quality and integrity wins us a good name in our customers.

PM products and castings of alloy are applied in the industries as nuclear, petrochemistry, battery , food etc. Regular products include valve balls, seat , bearings , sleeves, pump parts pears , gears , batteries dies , nozzles and cutters.

Application of Stellite Alloy 6 :

According to supplied drawing and metal compositions, many kinds of parts can be made by investment casting and powder metallurgy methods, such as valve seat insert, forging mould, valve cage and stellite series 3, 4, 6, 12, 21, 23, 25, 27, 30, 31, 36, as well as Co# 400, Umco 50s cobalt based alloy products.

Typical Applications :valve seat inserts ,valve seat rings ,valve cage,bearings,cutter edge,still mill guide roll,engine valve ,high temperature and pressure valve and turbine blade ,saw teeth,screw flight,sleeve,wear plate ,and variety wear parts.

We are proud to support our customers to get more values, to create new business. We look forward to fulfilling all your future Stellite 3 needs. Our company always adhere to the”quality first, credibility first”business philosophy, and from time to time to seize the opportunity, deepen the reform, innovation, the quality of our products to the international road to higher quality, better prices, to reciprocate the trust of old and new friends from all walks of life.

Applications of Sytop Cobalt Chrome Alloy

We are one of the leading manufacturers of Cobalt Alloy and stellite alloy mechanical parts offered at an unbeaten price. we have almost 20 years producing experience for over 500 kinds of products and 10 years exporting experience served satisfied customers in over 50 countries.

Cobalt Chrome Alloy is a cobalt-based alloy with a higher density than stainless steel. It is resistant to corrosion, abrasion and heat. It combines good mechanical properties with excellent tribological properties. Its low carbon content and uniformity of carbide distribution in its microstructure give it a good polishing performance.

This alloy is used in the medical field to make orthopedic prostheses for the knee, hip and spine. Cobalt-chromium alloys have higher hardness than titanium alloys and stainless steels.

This alloy grade is also used in the dental field for the fixation of denture devices (tooth bridges…)

For the above purposes, we recommend the following different forms of cobalt-chromium alloy:

Small diameter bar,

Cobalt-chromium discs of different thicknesses for CAD/CAM.

The discs we offer are made from forged bars. Its uniformity of distribution and fine grain size in its microstructure is an advantage for its use in the manufacture of dental prostheses.

We recommend the metal molybdenum grade (cobalt chrome molybdenum alloy). The Cobalt Chromium Alloy contains no nickel and antimony elements and has a fine structure. It is obtained by powder metallurgy and can avoid deformation of parts after machining. Another benefit of molybdenum for the manufacture of dental prostheses is that it maintains the stability of the alloy at high temperatures, making it easy to bond to ceramics.

The Difference Between Cobalt Alloy And Nickel Alloy

The Difference Between Cobalt Alloy And Nickel Alloy.

1.Thermal stability

One of the important reasons why cobalt alloys are used as aviation material is its excellent thermal stability. Cobalt alloys have a high melting point and thermal conductivity and less thermal expansion after heating. It can be seen from this that cobalt alloys have advantages in thermal stability.

Compared with cobalt alloys, nickel alloys have a higher strength but more brittle. It is easier to be broken on occasions of impact. When the temperature rises to 800℃ (the operating temperature of some engines), nickel alloys can’t be used, while cobalt alloys retain strong.

2.Stiffness

The stiffness means the ability to resist deformation. Nickel alloys have a lower stiffness than cobalt alloys in various temperature. With the temperatures above 700℃, the properties of nickel alloys are completely destroyed.

3.Oxidation resistance

Cobalt Chromium Alloy has superior resistance to high-temperature oxidation. Cobalt alloys have excellent resistance to high-temperature oxidation and can be used in the case of 800℃.

4.Corrosion Resistance

Corrosion resistance of both alloys was tested as follows. With 4 m/s rate, combustion air containing 5-5 or 5-6 sea salt, NO. 2 fuel oil (0.3% ~ 0.45% sulfur ), and air – oil ratio for 30:1, the sample was rotated cooled from 800℃ to 260 ℃with cold air every an hour. This dynamic hot corrosion test after the cycle test for 200 hours in the combustion apparatus shows that metal loss portion of the cobalt alloys is significantly lower than that of nickel alloys.

In conclusion, the performance of Cobalt Chrome Alloy is much better than nickel alloys, ensuring the use and life of the products. Cobalt alloys have the following advantages: Above all, the hardness of the cobalt alloys are much lower than that of turbine rotors, which makes it safer. In addition, cobalt alloys have a higher melting point and thermal conductivity, and the amount of thermal expansion after heating is small. It has an advantage in thermal stability. What’s more, the strength of the cobalt alloys are slightly lower at normal temperature, but the elongation is higher. Last, cobalt alloys have excellent resistance to high-temperature oxidation and can be continuously used in an environment of about 800℃. The corrosion resistance of cobalt alloys is much better than that of nickel alloys as well.